Thursday, January 27, 2011

Down to the Frame at Last

Bolting it to the dolly
Me, Steve, Dan, Tom, Richard, Chis & Henry
Three weeks ago we lifted the body off the frame.  I have to say it went much smoother than I imagined it might.  My seven helpers, Dan, Richard, Henry, Chris, Steve, Tom and Valery and I lifted it off in just two tries.  The only thing I forgot to disconnect was the speedometer cable so that's why we had to lift it twice.  No matter, the muscle was sufficient to the task, as was the giant wooden dolly that I created from a picture on the internet.  It worked, far better than I expected.

Rotten floor pans
Cutting out the rust
Two weekends ago I cut the one of the rusty floor panels off the frame.  It was much easier than I expected, mostly because whoever welded the last set of floor pans in was either so lazy or unskilled that only half the pan was actually welded and that was shitty, to say the least.  You can read about some of the experience in my account (Tools Make the Man) of using the cutting tool in my journal.

Passenger side is next
Both pans are out
The second floor pan came off the frame last weekend, and the story was much same.  I can only hope that whoever cuts the body panels out the next time will have slightly higher regard for my welds than I do for the quality of the previous owner's work on this car.  They get some points for trying, I guess.  In the end, it's a fortunate fail for me.  The frame is free of rotten sheet metal at last.

Off to the scrap heap
Ready for teardown
Now, I can finally attack the frame, suspension, tires, transmission and engine.  No small list, I know, but consider this.  My plan is not to restore but to refurbish this car.  I want to get it running and actually drive it, so my task of cleaning and replacing worn parts will begin this week.

Next week I will remove the wheels and tires, put the remaining frame up on jack stands and give it a good power wash.  Next to a sand-blasting this is the best way to really get down to the bare metal that I can think of.  It will be easier than using chemicals or hand-grinding, to be sure.

Then, it will be time to tackle the front suspension.  I love this work.

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